Machine and Manufacturing

ICARUS is committed to fostering collaborative partnerships with our valued clientele, delivering comprehensive solutions from conceptualization to finalization. Our approach centers on aligning our expertise with the unique requirements of each customer, ensuring a seamless integration of design considerations throughout the entirety of the project lifecycle.

We take immense pride in our ability to swiftly translate concepts into tangible prototypes through our advanced additive manufacturing capabilities. Leveraging cutting-edge technology, we offer rapid prototyping solutions that expedite the design process, facilitating iterative refinement in close collaboration with our clients.

Furthermore, ICARUS boasts an array of in-house machining capabilities, enabling us to provide unparalleled precision machining, manufacturing, and turnkey solutions tailored to the exacting standards of complex military and aerospace programs. Our diverse portfolio includes computer numerical control (CNC) machining and turning, brazing, welding, intricate assembly, sheet metal fabrication, and comprehensive finishing services.

By entrusting ICARUS with your project requirements, you gain access to a wealth of expertise and resources dedicated to achieving unparalleled excellence in every endeavor. We stand ready to empower your vision with our unwavering commitment to quality, innovation, and customer satisfaction.

Within our composites facility, we possess the proficiency to undertake a diverse range of tasks, including honeycomb builds, the design and construction of specialized tooling, fabrication of radomes, and the meticulous layup of fiberglass, carbon fiber, and various other composite materials. Our extensive capabilities enable us to deliver solutions tailored to the precise specifications of each project, ensuring the highest standards of quality and performance are consistently met.

Precision Machining and Manufacturing

Expert multi-disciplinary design Precision Machining & Manufacturing capabilities.

ICARUS takes pride in working with customers to provide integrated kits from start to completion with allowing for all aspects of the design with the customer as well as offering rapid prototyping and additive manufacturing solutions to assist in the design. ICARUS maintains some in house machine capabilities and can offer precision machining, manufacturing & turnkey solutions for your complex military and aerospace programs, including computer numerical control (CNC) machining and turning, brazing, casting, welding, complex assembly, sheet metal fabrication, and all necessary finishing services.

For more information about how ICARUS can tailor machining & manufacturing services for your business, contact us today.

Parts Fabrication and Replacement

ICARUS specializes in the production of parts and spares for the international, commercial and military aerospace industries worldwide. We offer complete production and manufacturing capabilities for airframe parts and components for both production aircraft and out of production aircraft. Working directly with accredited AMOs we use aerospace approved grade metals and our fabrication includes advanced CNC machining, milling and routing, and forming. We specialize in sheet metal details and assemblies, high precision machining. Including welding and production of fabricated metal parts to OEM specifications. We have a separate department specializing in the production of composite parts, including floor panels, bulkheads, radomes, and all composite reproduction.  Contact us for parts we may already have available or for details on our parts exchange program.